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Cathodic Protection; Wikipedia

Cathodic Protection; Wikipedia
What is Cathodic Protection?

Cathodic protection is a method used for the corrosion protection of metal structures. In this technique, the metal to be protected is subjected to an electric current between an anode and a cathode, thus controlling the corrosion process. The anode is the metal where corrosion occurs, while the cathode is the metal to be protected. The electric current is directed towards the cathodic region, preventing the corrosion of the metal. Cathodic protection is commonly used to enhance the corrosion resistance of various metal structures such as ship hulls, water tanks, and pipelines.

Cathodic Protection is Generally Suitable for the Following Conditions and Environments:

 

Sea and Water Structures: Structures under the influence of water such as ship hulls, underwater pipelines, and port facilities.
 

Underground Pipelines: Structures such as underground pipelines carrying oil, natural gas, or water.
 

Areas with High Corrosion Risk: Metal structures in areas with a high risk of corrosion, such as chemical plants and industrial facilities.
 

Structural Steel: Structural steel elements in large steel structures, bridges, and water tanks.
 

Railways and Bridges: Railway infrastructure such as railway tracks and bridges.
 

Ships and Marine Vehicles: Ship hulls and marine vehicles used in maritime transport.



Cathodic protection is generally used to prevent the corrosion of metals and extend the life of structures. This method is an effective solution, especially for structures exposed to aggressive environmental conditions or high corrosion risk.





Cathodic protection is an electrochemical protection method. Its fundamental principle is to expose the metal to be protected (cathode) to an electric current to prevent corrosion. In this method, an anode and a cathode are employed.

The process involves the following steps:
 

Anode: The metal surface where corrosion occurs functions as the anode. This metal dissolves in the corrosion process and sacrifices itself.
 

Cathode: The metal surface to be protected serves as the cathode. This region is electrically negative compared to the anode area, and electron uptake occurs here.
 

Electric Current: A circuit is created through a power source, providing an electric current through this circuit. This current moves from the anode to the cathode.
 

Control of Corrosion: Since the electric current is directed to the cathodic region, the corrosion process is controlled here. Corrosion that may occur on the metal surface is prevented thanks to this electric current.



Cathodic protection is an effective solution, particularly against corrosion caused by environmental conditions, for metal structures submerged in water, ship hulls, pipelines, and similar applications.




 

When was the first Cathodic Protection implemented?

Cathodic protection was first defined by the British scientist Sir Humphry Davy in 1824. However, since that date, the applications and usage of cathodic protection have evolved over time. Particularly from the early 20th century onwards, cathodic protection has become more widely used in industrial applications and maritime settings. This method is considered a significant technological advancement for the corrosion protection of steel structures.

The invention of the cathodic protection method is credited to Sir Humphry Davy. Davy, known as a British chemist and physicist, discovered and elucidated the principles of cathodic protection in 1824. The works of Sir Humphry Davy laid the foundation for the use of this method in the corrosion protection of steel and other metals.

The foundations of the cathodic protection method were laid by Sir Humphry Davy in 1824. During this time, Davy established the fundamentals of an electrochemical process for the protection of metals against corrosion, leading to the term 'cathodic protection' for this process. Therefore, the roots of cathodic protection activities date back to 1824. However, the current applications and industrial usage of the method have evolved over time.

The term 'Cathodic' is used to describe the behavior of an electrode in electrochemical systems. In an electrochemical cell, it denotes the region where redox (reduction and oxidation) reactions occur between the cathode and anode electrodes.

The cathode is the positive region of an electrode in an electrochemical cell where electron uptake and redox reactions occur. It is the site where reduction takes place as electrons are gained and participate in the reaction. The anode, on the other hand, is the negative region of the electrode where electrons are lost, and oxidation occurs.

Since cathodic protection is a technique primarily used to prevent or mitigate the corrosion of metal structures, the term 'cathodic' in this context refers to the protective method applied against corrosion of steel or other metals.

Cathodic protection is an electrochemical method, a technique that ensures the protection of metals from corrosion. In this method, the metal to be protected is chosen as the cathode (negative electrode), and an anode (positive electrode) is connected to its surface. An electric current moves from the anode to the cathode. This current reduces the oxidation reaction on the metal surface, thus preventing or minimizing corrosion of the metal.

Cathodic protection is commonly used in the protection of steel structures such as ship hulls, pipelines, and water tanks. This method, by employing electrochemical principles, helps control corrosion on metal surfaces, thereby extending the lifespan of structures.

What is the lifespan of applied Cathodic Protection? How many years?

The lifespan of cathodic protection varies depending on several factors, and it is challenging to specify a general duration. Among these factors are the system used, environmental conditions, applied protection method, material quality, and regular maintenance.

Cathodic protection systems can remain effective for an extended period with regular maintenance and monitoring. However, environmental conditions, electrode material properties, electrolyte characteristics, and other factors can lead to deteriorations in the system over time. Therefore, periodic maintenance and monitoring are crucial to sustain the effectiveness of cathodic protection systems.

The lifespan of a cathodic protection system is determined by considering factors that influence its long-term performance. A well-designed, regularly maintained, and properly operated cathodic protection system can remain effective for many years.

2024 Cathodic Protection Prices Will Vary According to What Factors?

Cathodic protection prices vary depending on several factors, making it challenging to predict. However, the following factors generally influence price changes:
 

Technological Advancements: New and more advanced cathodic protection technologies tend to be more costly. However, over time, as these technologies are adopted and become more widespread, costs may decrease.
 

Material Prices: The prices of materials used in cathodic protection systems generally fluctuate based on the supply and demand for materials in the market. Changes in material prices can affect the costs of cathodic protection systems.
 

Competition and Demand: The level of competition in the market and demand impact the prices of cathodic protection services and equipment. Increases or decreases in demand can be influential in determining prices.
 

Industry-Specific Factors: Cathodic protection is used in various industries, each with its specific needs, demands, and standards that can influence prices.
 

Regulations: Environmental regulations and safety standards can affect the requirements for the design and implementation of cathodic protection systems, which may also reflect in costs.
 

The changes in cathodic protection prices in 2024 will depend on the factors mentioned above, along with other economic and sector-specific influences. Therefore, considering industry trends and local conditions is crucial to determine the cost of a particular project or application.


Tuncay Engineering; 'We Remove Rust from Steel, and Rust Doesn't Stand a Chance!

 
  • Pipelines
     

  • Storage Tanks
     

  • Floating and Fixed Offshore Structures
     

  • Ships, Piers, and Ports
     

  • Deepwell Anode Bed Systems
     

  • Shallow/Horizontal Anode Bed Systems
     

  • Internal/External Cathodic Protection Systems for Storage Tanks
     

  • Galvanic Anode, External Current Cathodic Protection Systems
     

  • SCADA-Controlled Cathodic Protection Systems
     


Tuncay Engineering Construction Industry and Trade Limited Company offers Design, Installation, and Testing services in its field of expertise with an experienced engineering team. It provides practical and field project-based training services related to the subject. Analyses for corrosion prevention in industrial systems are conducted, and budget proposals are prepared. Existing Cathodic Protection projects related to industrial systems can be revised.

 
  • Budget Proposals
     

  • Consultancy Services
     

  • Specification/Tender Document Preparation Services
     

  • Feasibility Services
     

  • Turnkey Cathodic Protection Service
     

  • Expert Witness Services
     

  • Training and Consultancy Services
     

  • Cathodic Protection Operation Maintenance Services
     

 

"Contact Information for Cathodic Protection Price Quote and R&D Study"

"Tuncay Engineering" Construction Industry and Trade Limited Company tuncaymuhendislik.com

Address: Barbaros Mh. Atatürk Cd. No: 27 Başiskele/Kocaeli/TURKEY 
Phone: 0262 343 29 33 / Fax: 0262 343 29 34
Email: [email protected]
 



 

 

Etiketler: Cathodic Protection; Wikipedia
Kasım 25, 2023
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